Mouldingmachines:
Energy Foamer 5.0
- Manufacturer: Kurtz GmbH
- Max. mold dimensions: 1200 mm x 1400 mm
- Max. opening stroke: 1500 mm
- 2 pressure filling units: – 90 l each
- Special features:
- Complete online data documentation of all energy consumption
- Mechanical ejector system
- Vacuum
- Crack-steaming
TVZ162/100PP
- Manufacturer: Teubert Maschinenbau GmbH
- Max. mold dimensions: 1620 X 1000 mm (mono block technique)
- Max. opening stroke: 2000 mm
- 2 Eco-pulse pressure filling unit with 75 l and 150 l (applicable for dual-density products)
- Special features:
- Positioning accuracy: +/-0,05 mm
- High pressure steam: up to 25 bar
- Complete online data documentation of all energy consumption
- 4x hydraulic core-pullers
- 8 x pneumatic core-pullers
- Mechanical ejector system (injector-sided)
- Process and support vacuum (separately controllable)
- Parameter documentation and logging function via barcode-system
Transtec72/52PP
- Manufacturer: Teubert Maschinenbau GmbH
- Max. mold dimensions: 600 mm x 600 mm (mono block technique) )
- Eco-pulse pressure filling unit with 30 l)
- Special features: :
- Shuttle technique
- Pneumatic drive control
- Complete online-data logging of all consumed media
- Mechanical ejector system (shuttle sided)
- Parameter documentation and logging function via barcode-system
Wave Foamer C
- Manufacturer: Kurtz Ersa GmbH
- Steamless molding of particle foams by use of electromagnetic radiation in the radio frequency range (27.14 MHz)
- mold dimensions: 600 x 600 mm²
- Pressure filling unit (90 l up to 6 bar) with dosing unit for the adding of liquid auxiliaries
- Chamber pressure regulation up to 5 bar
- Plate mold 100 mm x 200 mm (thickness from 10 to 40 mm)
- Plate mold 200 mm x 300 mm (thickness 10, 20, 40 mm)
- Special features:
- Dynamic mold heating up to 200 °C
- Integrated logging of power curves, foam pressure and temperature
- Complete online data documentation of all energy consumption
600t high temperature press for steamless bead foam processing
- Manufacturer: Wickert Maschinenbau GmbH
- clamping area: 1250 mm x 1250 mm
- clamping force: 600 t
- Integrated IR preheating station
- Plate mold 200 mm x 300 mm (thickness from 1 mm to 30 mm)
- Special features:
- Complete online data documentation of all energy consumption
- Dynamic mold heating with water. Temperature control unit up to 200 °C
- Dynamic mold heating with oil. Temperature control unit up to 300 °C
- OPC-UA interface
Pre-expander:
IR- pre-expansion oven:
- Manufacturer: Fill Gesellschaft m.b.H.
- Continuous steamless pre-foaming technology
- Pre-foaming temperature up to 250 °C
- Throughput up to 100 kg/h (depending on density)
- Conveyer belt speed: 0.1 – 43 m/min
- Infinitely adjustable emitter height: 50 – 250 mm
- Special features:
- Online energy recording
- 4 modular IR emitter units
- Integrated local extraction system
X-Line 3.0
- Manufacturer: Kurtz GmbH
- Operating pressure: max. 5 bar
- Output: max. 500 kg/h (for EPS @ 80 g/l)
- Max. density fluctuations: +/- 0,5 g/l
- Electronic steam pressure control: +/- 0,01 bar
- Gravimetric dosage
- Suitable for pre- and post foaming of EPS, EPP and other materials
Peripheral:
- Pressure loading equipment: 2 x 1,5 m³
- Steam generation equipment:
- Steam storage: 5 m³
- Steam boiler: 1,1 t steam per hour at 8 bar
- Cooling water storage: 4 m³
- Compressed air storage: 5 m³
- Vacuum cooling system
- Extensive data acquisition by additional sensors
- Cooling water treatment plant
Pressure and temperature conditioning unit (PAT)
- Manufacturer: Teubert Maschinenbau GmbH
- Pressure tank for pressure loading and coating under temperature
- pressure: 16 bar
- temperature: 180 °C
- volume: 350 l
- Special features:
- Gravimetric dosing of solids and liquids under pressure
- Free programmability
- Integrated stirrer
